Tesla battery cell repair

Tesla battery cell repair

A small connection can affect the function of an entire battery.

Connections between the cells

Battery modules contain many cells and electrical connections. Damaged connections, corrosion or other abnormalities can affect performance and need investigation alongside the rest of the battery.

Diagnosis before repair

We use logs and measurements to identify areas requiring closer investigation. Repair options are assessed once condition and the extent of the fault are understood.

Cell terminals with a wire bond marked in green and a measurement probe connected.

Cell and module level / EV FENIX

Verification after the work

Repair is followed by relevant measurements, checks and testing. The work and the agreement for the specific case are explained to the customer.

Cell replacement on Tesla Model 3 and Model Y

Our latest development includes cell extraction, replacement and validation using software developed in-house. See the photographs from a documented Model Y cell replacement and how the result is checked. Cell-repair suitability is assessed for each battery.

Diagnosis result and repair offer

Illustrative email · not a real customer case

From: EV Fenix AS <fenix@fenixas.no>

Your remote diagnosis — assessment and next step

Hello,

We have reviewed the available logs following your authorization. Here is our assessment and the proposed next step.

What we found

An explanation of relevant warnings and data, with screenshots. We also describe what still needs confirmation.

Recommended next step

A specific description of further diagnosis or repair appropriate to the findings.

Offer

Scope, price, any conditions and warranty terms are set out in the offer for your car. This example does not specify a price.

Your decision

Reply to the email if you would like to proceed. We clarify the work and arrange delivery or transport.

Kind regards
EV Fenix AS

This example shows content and sequence. The workshop supplies findings and prices for the specific case.

Battery repair pictures

Select a picture to enlarge it.

1. Detail of cell connections in the battery module.

Cell terminals with a wire bond marked in green and a measurement probe connected.

2. Close-up of connections examined during diagnosis.

Cell terminal and wire bond marked with a green circle.

3. Image from the original article’s module and repair gallery.

Overview of cell terminals and wire bonds in a Tesla battery module.

4. Image from the original article’s module and repair gallery.

Marked cell connection among the terminals of a battery module.

5. Image from the original article’s module and repair gallery.

Measurement probes positioned at a marked cell connection.

6. Image from the original article’s module and repair gallery.

Close-up of the wire bond at a marked battery cell.

7. Image from the original article’s module and repair gallery.

Checking a battery cell connection using measurement probes.

8. Image from the original article’s module and repair gallery.

Measurement probes used to check cell connections in a Tesla battery module.